Material Engineering

Metallurgy and failure analysis that identifies root cause, validates material performance, and reduces repeat incidents in harsh service.

MATERIAL, FAILURE & LAB SERVICES

IFEL excels in diverse realms, including surface analysis, mechanical testing, failure analysis, and environmental and product testing.

Our approach centers on fostering robust connections with our clients to offer comprehensive services that precisely meet unique requirements.

Behind our success is a team of dedicated professionals, including doctorate-level experts and seasoned specialists in materials science, weld inspection, mechanical, and metallurgical engineering.

We mobilize quickly for urgent investigations while also establishing proactive testing regimes that extend asset life.

Lab insights are paired with field conditions so recommendations reflect the realities of your operating environment.

Surface analysis, mechanical and weld testing

Failure investigation and root cause analysis

Environmental, product, and corrosion testing

SERVICES & CAPABILITIES

Material Science Services

Targeted investigations and advisory support for harsh operating environments.

We combine microscopy, spectroscopy, and mechanical testing to confirm exactly why a component failed or how to extend its life.

  • Surface analysis, mechanical, and weld testing
  • Failure investigation and root cause analysis
  • Environmental, product, and corrosion testing

Failure Investigation & Forensics

Rapid mobilization for on-site evidence collection, lab teardown, and causal analysis.

We connect metallurgical findings to operating data so corrective actions are specific and defensible.

  • Fractography, crack propagation, and fatigue characterization
  • Chain-of-custody documentation and expert reporting
  • Repair and mitigation recommendations aligned with codes and warranties

Testing & Qualification Programs

Qualification of materials, coatings, weld procedures, and specialty products prior to procurement or fabrication.

Programs are structured to satisfy internal QA as well as regulatory or client-driven specifications.

  • Mechanical, hardness, and impact testing to ASTM/API standards
  • Procedure Qualification Records (PQR) and Welding Procedure Specifications (WPS)
  • Environmental exposure, thermal cycling, and product validation testing

Corrosion & Life Extension

Assessment of corrosion mechanisms, protective coatings, and mitigation strategies for aggressive services.

We map remaining life and inspection intervals so maintenance budgets stay predictable.

  • Electrochemical testing and coupon programs
  • Coating system selection and QA monitoring
  • Cathodic protection review and asset integrity planning

Welding & Fabrication Support

Hands-on guidance for welding procedure development, welder qualification, and fabrication QA.

Our inspectors and engineers stay available during production runs to keep documentation complete.

  • WPS/PQR development tied to project codes
  • Welder qualification testing and record management
  • In-process inspection, NDE coordination, and turnover packages
HOW WE PARTNER

Partnering with IFEL means every material selection, weld procedure, or root-cause analysis is backed by hands-on laboratory data and seasoned practical judgment.

We package findings into plain-language reports with photos, data tables, and next steps so leadership teams can act immediately.

Ready to Work With Us?

When failure analysis or material qualification becomes critical, bring in IFEL's material engineering team to accelerate confident decisions.